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March 31, 2008

Anatomy of an ABS Sensor

By Katherine Helmetag

AKA atomicalex

Have you ever wondered what was inside an ABS sensor? After an hour of pulling, drifting, wedging, and yes, even torching, I can now tell you. There is a cylindrical magnet inside a coil of lots of very fine copper wire, a backstop, and a whole lot of this gooey gel stuff. It’s all stuffed into an aluminum sheath and fused to a rubber boot thing that gives the tech something to bang on when trying to remove or insert it. I learned all of this on Friday night while trying to remove the failed ABS sensor from my driver’s side front spindle. It took quite an effort – included removing the halfshaft – and I ended up completely destroying the thing in the process. Fortunately, the car gods smiled on me and I got the new one in the car all buttoned up with minimal fuss. And most important, no broken fingernails, thank you pink camo Mechanix gloves! I turned on the ignition to check and was rewarded with no ABS light and no traction control light for the first time in weeks. I’ll take it out for a test drive in the morning. I hear that if the sensor doesn’t pick up the ring signal, all sorts of hell breaks loose. But no idiot lights – yahoooooooo!

ABS sensor

Comments

TotalEclipse316
Apr 1, 2008 at 6:14 am

You would usualy have that kind og trouble romoving one that has hit the tone ring and got stuck in, or just binding in it’s hole. Basicaly theres only maby 2 reasons those fail. A short in that fine wire or the ring hits them when that rubber seal corodes/hardens. But most vehicles now days use a non-adjustable ABS sensor for ease of installation (not removal as you found out). That’s why your ABS is not engaging for no reason or your ABS lights are not turning on and off. It is cool to see it’s insides even though I knew what it must look like.

Evan
Mar 31, 2008 at 2:25 pm

Makes you wonder who comes up with this stuff in the Engineering department!
Engineer — “I know will put some gooey gel stuff with some very fine copper wire mixed in with a magnet and call it an ABS Sensor”

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