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August 31, 2010

Ford’s Electric Future

By Jen Dunnaway

Editor

Back at the beginning of the 80′s, Ford set out to build a true “World Car”–the Escort–a version of which was to appear on every continent on Earth, making it a global vehicle in a way that hadn’t been earnestly attempted since the Model T. Though I continue to drive a Ford Escort (or two) just about every day, I’d sure never driven an electric car. But with its new global electrification strategy, the next-gen Focus already billed as the company’s next “World Car,” and the all-new electric Focus spearheading its varied fleet of battery-electric and plug-in hybrid vehicles, Ford is embarking on something far more ambitious than the last world-car effort.

But forget about world domination for a second–let’s talk about the car. On the road, I found the all-electric Focus to be a total darling. Continue reading…

At Ford’s press event in Seattle last week, I got to take it for a spin with Mike Tinskey, Ford’s Manager of Vehicle Electrification and Infrastructure. The weirdness of the electric car experience begins when you press a button to turn it on–remember, a modern EV is kind of like a big laptop–and nothing much happens. The feel of the pedals and steering as you maneuver it out of the parking lot seems ever so slightly alienated, just different somehow from what you’re used to, until you realize it’s largely because you don’t have the feedback of engine, pumps, and pulleys as your aural reference points–the silence is a little eerie, but the experience is interesting. The brakes on the electric Focus are regenerative, and almost entirely a function of the electric motor–pretty much the only time you actually get on the binders at the wheels is during a panic stop–yet slowing and stopping felt surprisingly seamless. The Focus was a kitten in stop-and-go traffic: in this car, you can ride a traffic jam all afternoon in total tranquility without being enveloped in fumes or feeling the urge to keep nervously checking your temp gauge.

Though we didn’t have much time with it, I naturally wanted to thrash on the car a little bit, so I got on it on Westlake Ave alongside Lake Union and then took a sharp left up into Queen Anne to try it out on some of Seattle’s most straight-up-and-down hills. On a level straightaway, it accelerated nicely with great torque. The only thing missing was the satisfying kick-down of a gas car, since the Focus has a single-speed transmission that turns at a constant 5.4:1 gear reduction. And much like any conventional four-banger, the electric Focus gets up to speed on its own schedule, which is fortunately pretty prompt though not neck-snappingly fast. Where it really shines is on the hills: I gunned it up the near-vertical incline below Dexter Ave, and the car barely seemed to notice the hill was there, just powering right up it effortlessly. After we had to pause near the top for cross-traffic, the Focus gave no wheel chirp taking off and no nasty hill-assist nannies kicked in to hold it back. Coming back down from the precipice, the regenerative braking felt consistent and sure, with no hint of diving or squirreliness. Throughout, the Focus behaved nearly as if it was on a level.

Moreover, the handling felt solid and intuitive, with none of the wallowing I’d been led to expect from a heavy electric car. The electric version of the new Focus will be heavier than the gas-powered edition by a few hundred pounds, and although Mike wasn’t at liberty to give many details on specific suspension mods and other fortifications, it seems that Ford has done a terrific job of balancing the added weight against heavier-duty running gear without making the car feel like a tank. It was actually pretty nimble, with the electric power steering negotiating even sharp turns under load without perceptibly struggling.

Keep in mind too that this is a test car based on the European Focus, not the next-gen Focus that will be the actual basis for the battery-electric when it hits the market next year. This prototype had also been set up for the track for its recent run on Jay Leno’s “Green Car Challenge”, where it was abused by every celebrity who took part in that series on the show (incidentally, this is also the very same car that President Obama messed around with in Detroit last month–it’s been all over the place). In any case, impressions of this pre-production electric Focus will not translate exactly to the production version, which will be revealed at the North American International Auto Show in January, and there’s still a few rough edges to straighten out. But if Ford learns anything from its mock-up and the feedback it receives on it, it’s going to have a solid little electric car to offer to the public next year. I hope they keep the spartan-but-not-cheap interior with the clean gauges and the cool cloth sport seats, since loading it up with opulence and doo-dads would feel overblown on this car. I also loved the tight but not harsh euro suspension, the effortless hill-climbing ability, and the energy-consumption gauge that functions just like a tach. And it’s nice to see an electric, finally, that doesn’t look like a Prius clone.

Here’s Ford’s basic plan for its electrified vehicles: a battery-electric Transit Connect van will be quietly rolled out later this year, while the production electric Focus will hit the market in 2011, with two next-gen hybrid-electric vehicles and a plug-in hybrid (most likely some combination of existing small-to-medium SUV’s from the Ford and Lincoln lineups, plus a midsize sedan), to follow in 2012. Unlike Ford’s hybrids, the pure electrics will have no auxiliary gas motor to kick in and get you home when you run out of juice–an interesting risk on Ford’s part, but one that will presumably be addressed by ever-increasing battery range and the ubiquity of charging infrastructure. There is no “dedicated” EV in Ford’s lineup, but rather, each of the vehicles offered as battery electrics will also come in a variety of alternate drivetrain flavors, so anyone really worried about being stranded by a straight-up EV can simply select a hybrid or a high-efficiency gas motor instead. The electric Focus, for one, is to be built at the same Michigan assembly plant that’s putting out the gas-powered Focus, and parts interchangeability among battery-electric, hybrid, and conventional models is expected to help keep purchase prices down.

But, for a moment, back to world domination. Ford’s project here is not just to build a few EVs and see if anyone buys them. Partnering with local governments and municipally-owned utilities in fourteen US cities, the company is spearheading a nationwide electric infrastructure program to help make it affordable and convenient for the average Joe to own an electric, and to ease increased and uneven demands on regional power grids as thousands of EVs plug in for recharging each night. There are plans in the Seattle area to install over 1000 publicly-accessible charging stations–parking-meter-sized units that reduce charge time on a fully-depleted battery to a few hours versus nearly 20 from household power–and to streamline the permitting process and defray costs for installing these units on private properties such as office buildings and home garages as well. High-speed public charging stations for juicing up your EV while you grab a Starbucks are also in the works. Ford, along with the charging-station installers they’ve contracted, will be supplying home charging stations for free to several thousand of the first battery-electric buyers. And a Department of Transportation grant will help turn I-5 into an electric corridor, with enough public charging stations to get EV drivers from Oregon to Canada without running out of juice.

While it all seems a little ambitious for the 24-36 month time span that the honchos at the press conference were envisioning–the economy is still in the toilet after all, and this whole plan is kind of contingent upon people actually buying cars–I’m convinced that at the very least this will catch on a lot better than the hydrogen fuel cell did. We’re talking about the first real large-scale revolution in city commuting that’s likely to result in a significant slackening in the demand for fuel–which, remember gearheads, means more and cheaper gas for our shameless, carbureted, big-displacement guzzlers. As long as the electrification transition is more carrot than stick, it’s a win for traditional car enthusiasts as well as environmentalists and rank-and-file commuters. And from what I saw on Thursday, Ford’s got the vehicle lineup to make electrics appealing to a wide range of tastes and applications, and a great plan to get Americans into EV’s while investing profits back into US infrastructure instead of siphoning it off into overseas economies.

It’s not very easy for me to get excited about the average new car–and though I won’t be replacing my “World Car” Escorts anytime soon, who knows, give it a couple of years and the electric Focus could be the car to break my no-new-cars rule.

Comments

GTwildfire
Sep 3, 2010 at 4:53 pm

Tunerman, since they’re so lazy and you’re so motivated, build your own fuel cell car.
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Don’t worry though. Fuel cells make for nice and complex cars. Complexity is like crack to automakers. They’ll get around to it.
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Unlike electric cars, fuel cell cars will mean fueling stations will have a lot of infrastructure developed, standardized and installed whereas electric vehicle charging equipment is readily available now.
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Take all your preconceived notions about moving the exhaust pipe 2 miles down the road, and do some actual research before opening your mouth. Simply listening to and repeating someone else’s lies that you like is no way to go through life. It takes electricity to make hydrogen. Why not just use that electricity to charge electric cars and avoid the ridiculous rube goldberg complications?
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When you finally get your fuel cell car, enjoy getting left in the dust by the abundant torque of electric cars.

tunerman626
Sep 2, 2010 at 11:08 pm

FAIL! someone need to tell theese lazy fucks to get off there high horses and build me a hydrogen fuel cell car, waiting to gas up and moving the exhaust pipe two miles down the road is HARDLY the solution to global warmming, the eminent fact that we will one day run out of fossil fuels, or even our dependence on foregn oil, and they nee to make a completley new platform, galvanized pipe frames… cheap, weather resistant and strong, wrapped in carbon fiber, for light weight and easy manufacturing, go ahead and steal my ideas people, that way when our civilization comes to its inevatable end we can at least say we did our best, this is a joke and an insult to worlds inteligence by fords part….. im buying a gti >:[

GTwildfire
Sep 2, 2010 at 8:03 pm

abarrs: even if charged with only electricity from coal-powered plants, electric vehicles still result in less carbon emissions than gasoline or diesel.

brushmaster25
Sep 2, 2010 at 7:14 pm

A couple of notes. Aren’t plastics petroleum products (aka fossil fuel)? So shouldn’t the focus have more steel or aluminum in it?
I love that it’s quiet. My 4cyl Frontier is really quiet and I love it. Loud motors and exhausts get annoying after a while. My 350 Vortec sounds just right for a work truck.

Abarrs: there are solar powered charging stations that put unused electricity back on the grid.

ssiftikhar1957
Sep 2, 2010 at 3:42 pm

BEST ACCIVMENT

troutster52
Sep 2, 2010 at 10:04 am

I don’t think electrics will be here to stay, especially with the practicality and fuel mileage of diesels these days, but I think its exciting for Ford and they will sure sell some of them, wave of the future or not.

abarrs
Sep 2, 2010 at 8:37 am

All this does is move the polution source. You still have to make the electricity somewhere. Car looks good though…go Ford.

PathosBedlam
Sep 2, 2010 at 8:35 am

I agree that the current types of batteries they use in these cars are very short sighted, especially if like me, you have seen the available super capacitors that are not being used, and hold a hell of a lot more power and charge a hell of a lot faster than standard rechargeable batteries. If done right they could recharge an EV faster than the time it takes to fill a fuel tank in today’s vehicles, and do it a lot cheaper. Around 10 seconds to recharge for 200km/115miles at a cost of about $3 or $5 if done at a service station set up for this type of recharge. We have the technology, what we lack is politicians with any amount of vision, and maybe some balls to do something that won’t just help get them re-elected, but might help the entire world be a nice place to live. If I was an ET I would have to rate the Planet Earth as a dodgy war-like back-water that’s fun to visit to watch the conflicts, but not the sort of place you’d wanna be stranded. And you wonder why we don’t get a lot of visitors. lol.

Pathos.

GTwildfire
Sep 1, 2010 at 4:15 pm

just go back 100 years folks were saying no horse in front of it, no bridle, what’s the point?

ajzhotrodz
Sep 1, 2010 at 4:07 pm

fail no engine nose or the sound of shifting gears whats the point

GTwildfire
Sep 1, 2010 at 3:14 pm

EVsRoll:
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4 to 6 hours is way too long for a recharge. Maany consumers will end up preferring the fastest charge possible, using a 3 phase commercial charging system. Of course there will also be plenty maximizing their savings by charging at home overnight… but what I already stated is the way it will play out in the marketplace with Electric Vehicles.
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There are those just waiting for a chance to buy one of these with their present technology and limitations… and there are those who will be unwilling to do so despite the savings and efficiency. The technology will have to advance (and as I mentioned it already has, just isn’t being utilized) thus the limitations have to be reduced for these cars to become common on our roads.
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Some markets, like European countries where people cover less distance and gas is ridiculously priced, will see greater demand for the emerging status quo. Maybe that is good enough for automakers.
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I’ve done the research, know what’s out there, even have worked in the utility industry as a designer for 15 years… this isn’t good enough. It’s foot-dragging.

Bick66
Sep 1, 2010 at 10:40 am

I think it’s great that Ford is reaching out this way and working with local infrastructure for what I hope to be a successful transition from our almost 100% fossil fuel based transportation system. Awesome pictures, btw. It’s great that you had a chance to check drive one of these. Wish I could have been there. Nice work!

EVsRoll
Sep 1, 2010 at 8:22 am

Hi GT:

I too would like a spin. Anyhoo…

The charge time really depends on the charger you are using, and the power source. Not all households will take 20 hours to top off the battery pack. If you have a level 2 charger installed putting out around 7kW you could fill up the 23kWh Focus pack in 4-6 hours or so, depending on the finish time.

You can check out charge time yourself here:

http://www.evsroll.com/Electric_Car_Charging.html

Happy EVing!

GTwildfire
Aug 31, 2010 at 4:01 pm

Great review Jen, and I envy you for getting to drive one of these.
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I can’t help to bring up the batteries, sorry but I’m like a moth to a flame with this subject because the success of purely electric vehicles will depend on range and recharge time as major factors. Initially with laptop batteries I don’t doubt they will sell briskly, but for a larger market share the recharge times will have to shrink significantly to say the least. The general public will not want to buy new cars on which they will make payments and insurance payments that may limit them on occasion to not going here or there because the car will take too long to charge.
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I’m wondering how many years will pass before better battery technology that exists today (that they’re not using in these EVs) will make it into their cars. I’m trying to be amused, but I find it disturbing.

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